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Foundries - ILO Encyclopaedia of Occupational Health and ,

Fettling covers removal of burnt-on moulding sand, rough edges, surplus metal, such as blisters, stumps of gates, scabs or other unwanted blemishes, and the hand cleaning of the casting using hand chisels, pneumatic tools and wire brush Welding techniques, such as oxyacetylene-flame cutting, electric arc, arc-air, powder washing and the ....

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Foundry - Wikipedia

A foundry is a factory that produces metal castingsMetals are cast into shapes by melting them into a liquid, pouring the metal into a mold, and removing the mold material after ,...

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Aluminium Die Casting: Defects in Castings

Dec 31, 2011· Defects in Castings a) Defects caused by pattern and molding , absorb moisture from the atmosphere or green sand mold and cause defects like:-core sand wash, core blow, blow hol g) Defects occurring while closing and pouring the molds , Defective casting may result from carelessness during the fettling operation, eg ....

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Sandcasting Process - Rotblatt Sculpture

The Sand Casting Process , After the metal has cooled, the casting is removed from the sand, cleaned and polished , These cause turbulence and can break off and wash into the mold 4 Thick areas of the casting that can not be fed from the main runner should have a riser to feed them...

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Mar 08, 2013· The foundry didnt get all the casting sand out, so we have to What are the methods usually used to remove the sand? , When I am satisfied they are clean, I wash 'em some more Isn't easy to get all out Don't know why ya machine before removing sand Ya wouldn't want that stuff in the ways of the machine Quick Navigation General Top Site ....

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Fettling / Cleaning Cleaning comprises the essential process of removal of sand, scale, and excess metal from the casting The procedure entails separating the casting from the mould and transporting it to the cleaning department, where, burned-on sand and scales are eradicated, improving the surface appearance of the casting....

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Sprues, Gates and Risers

Sprues, gates and risers , They can by dug by hand after the mold is opened to remove the pattern or they can be part of the pattern, as with a match plate , care must be used to smooth them and remove any loose sand that may wash into the mold Risers A riser may look like a sprue, but it has a different function Instead of metal being ....

Methods of Inspection for Finding Out Defects in Casting

Different methods of inspection for finding out defects in casting process are Visual Inspection, Hydrostatic Pressure Test, Magnetic Particle Inspection, Dye -Penetrant Inspection, Coin Testing , Radiographic Examination and Ultrasonic inspection...

Aluminium Die Casting: Defects in Castings

Dec 31, 2011· Defects in Castings a) Defects caused by pattern and molding , absorb moisture from the atmosphere or green sand mold and cause defects like:-core sand wash, core blow, blow hol g) Defects occurring while closing and pouring the molds , Defective casting may result from carelessness during the fettling operation, eg ....

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